AC EV Charger
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Chapter II Operating Instructions
2.1 Product installation
2.1.1 Unpacking inspection
After the AC charging pile arrives, open the package and check the following items:
1: Visually check the appearance and check if the AC charging pile has collision damage during transportation. If there is any damage, please inform the carrier immediately.
2: Check whether the model of the random accessory is complete and correct according to the shipping packing list. If the attachment is missing or the model does not match, the site record should be made in time, and the company’s after-sales service should be contacted immediately.
2.1.2 Fixed installation of piles
Installation tools: AC charging pile installation accessories, Phillips screwdriver, drilling machine.
Charging pile power supply and communication (network mode) recommended cable specifications are as follows:
Installation precautions:
1: Before installation, please check the surface of the work piece for scratches.
2: Do not let the sharp object scratch the product and parts during installation, avoid the appearance of scratches caused by the mutual scratching between the parts, and pay attention to the use of tools, pay attention to personal safety.
Installation steps:
1: Drill 3 holes on the wall with a percussion drill according to the installation hole diagram; 2: Insert the expansion tube into the 3 holes, lock the two screws above and adjust them;
3: Align the wall hanging holes of the charging pile with the two screws above, and hang the charging pile on the two screws above;
4: Fix the third screw to the wall through the fixing hole of the charging pile.
2.1.1 Electrical installation
Before installing the AC EV charger, you need to install an RCD before the charging pile.
Charging pile input incoming line connection:
Connect the input line from the bottom Connect the input line from the back
1: The device must be grounded. The fire wire (L) neutral wire (N) must be tested with the test pencil. 2: Pass the input cable into the charging pile from the lower cable hole or the back cable hole.
3: The electric pen test is lit by the fire wire (L), and then the L wire and the N wire are respectively connected to the corresponding terminals.
4: Use a line card to fix the input line to the card line position 5: Cover the input cable cover and tighten the 4 screws
Safety Warning: In order to ensure safe charging, the user must strictly follow the phase sequence of the incoming terminal when wiring the input. At the same time, the charging pile with rated current of 32A, the input incoming line is not less than 6 square copper core wire; the charging pile with rated current is 16A, the input incoming line is not less than 4 square copper core wire.
2.1.2 The following safety regulations are observed when charging and wiring the charging pile:
No. |
Item |
Safety rules |
instruction |
1 |
Charging pile preamplifier | The circuit breaker must be installed in the front stage of the charging pile input power supply: Rated current 32A, circuit breaker selection 40A. | The charging pile is effectively isolated from the power grid when there is a safety problem during use. |
2 |
Charging pileincoming line phase sequence | Wire in strict accordance with the phase sequence of Figure A | Ensure charging safety. |
3 |
Charging pile entry line diameter |
Rated current 32A, wire diameter not less than 6 square. | When charging normally,the cable does not generate heat due to large current. |
4 |
Input power parameter | Make sure the input power parameters match the charging stub. | Ensure charging safety. |
5 |
Charging pile line process | Exposed wiring must be protected by effective measures such as conduits toavoid crushing or scratching the wires. | Protect the line from damage. |
6 |
Measuring with a test pencil | When installing the access line, you must use the test pencil to test the live (L) neutral(N) to the corresponding terminal. | The device comes with a phase sequence detection function to prevent reverse connection and ensure safeuse of electricity. |
Note: If you have any questions about the above requirements or use, please contact the equipment manufacturer for confirmation to ensure safe use.
Special reminder: Considering the line loss during power distribution, the distribution distance of the charging pile should be shortened as much as possible. It is recommended that within 50 meters. If the distribution distance is long, the wiring diameter of 1~2 level should be increased to reduce the line loss.
2.1 Device power-on inspection and debugging
1: Pre-run check
Before running, please double check and ensure the following items: a: AC pile installation location for easy operation and maintenance
b: AC pile and accessories are properly connected and installed firmly c: Reasonable selection of AC inlet leakage protection switch
d: No external objects or parts left on the top of the AC pile 2: Power on the device
a: Make sure that the above pre-operation check items meet the requirements. b: Close the power supply line leakage protection circuit breaker
c: Powering up the AC pile:
Normal standby: the blue light is always on Equipment failure: red light flashes Charging: green light flashes
2.1 Charging operation
2.1.1 Adjust current (Adjust Current Version only)
In the standby state, the blue light is always on, press the adjust current switch to switch between 8/16/24/32A current. The current gear is indicated by the on and off of the current indicator.
2.1.2 Charging connection
1: EV Charger with socket
After electric vehicle owner stops the vehicle on the stack, Take out the charging cable, Insert one side into vehicle’s port and insert the other side into socket of ev charger. Pls check it carefully to ensure it is inserted in place and in a reliable connection.
2: EV Charger with gun
After the electric vehicle owner stops the electric vehicle on the stack, take the charging gun from the pile and insert it into the charging stand of the electric car. Please check carefully whether it is inserted in place to ensure reliable connection.
2.1.3 Start charging 1: Plug in and play
After the owner of electric vehicle connected the charging gun correctly, Then starting to charge and the LED indicator flashes green.
After the charging is full, the ev charger is automatically cut off, the LED indicator is blue, and the charging gun can be unplugged.
If want to close charging before finish charging, unplug the charging gun and the LED indicator is blue.
In emergency situation, Press the emergency stop button, The ev charger ends charging. the indicates red flashing. After release the emergency, rotate and open the button, The indicates constantly blue.
2: ON/OFF by swiping card
After the owner of electric vehicle connected the charging gun correctly, Use the IC card of ev charge to swipe the card at the card area, the ev charger to start charging, and the LED indicates green flashing.
After the charge is full, the ev charger automatically ends charging, the electromagnetic lock is turned on, the LED indicator is blue, and the charging gun can be unplugged.
If you need to end charging before finishing the charging, use the same IC card to stick to the card swipe area of the ev charger and swipe the card again. Ends charging and the electromagnetic lock is turned on. The LED indicator turns blue before the charging gun can be unplugged.
In emergency situation, Press the emergency stop button, The ev charger ends charging. the indicates red flashing. After release the emergency, rotate and open the button, The indicates constantly blue.
3: Offline payment via swiping card
Before charging the electric car, please go to the management office to process the IC card and recharge it to ensure that the IC card balance can meet the charging.
After the owner of the vehicle is properly connected to the charging gun, use the IC card swiped at the card swipe area of the ev charger to start charging. The LED indicates green flashing.
After the charge is full, the charging pile automatically cuts off the charging, the LED indicator is blue, the electromagnetic lock is not unlocked, and the charging gun cannot be unplugged. If you need to unplug the charging gun, you need to use the IC card to swipe the card again in the card swipe area, charge the charging fee, open the electromagnetic lock, and then unplug the charging gun.
If you need to end the charging in advance, use the IC card to swipe the card again in the card swipe area, the charging pile ends charging, and the charging fee is settled. At the same time, the electromagnetic lock is turned on and the LED indicator turns blue to unplug the charging gun.
In emergency situation, Press the emergency stop button, The ev charger ends charging. the indicates red flashing. After release the emergency, rotate and open the button, The indicates constantly blue.
Chapter III Packaging, Transportation and Storage
3.1 Packaging
Use a fully enclosed package that is protected from moisture, dust, and mechanical damage. Technical documents:
1: 1 set of charging pile instruction manual 2: 1 certificate
3.2 Transportation
During transportation, the product should not be subjected to severe vibration, impact and inversion.
3.3 Storage
If the product is not used immediately after purchase, it should be stored in a dry, well-ventilated indoor place or stored in a dry, well-ventilated indoor place when stored for short-term or long-term storage, or stored in rain, moisture and high temperature. The place of the sun.
The equipment operates under normal working conditions and generally does not require special maintenance during its lifetime. Please contact the manufacturer if you have any problems.
Chapter IV Malfunction elimination and dealing methods
No. |
LED indicator | Malfunction description | Dealing Methods |
1 |
The led light is not on |
When the charging pile is installed and debugged, the LED status indicator does not light after turn on the power. | 1: Check whether the front distribution box can work normally, and whether the circuit breaker is closed;2: Confirm that the input line is correctly connected as required;3: Make sure the Reset Button is pulled down and the circuit breaker is closed. |
2 |
Flashing red light | When the charging pile is installed and debugged, the LED status indicator flashes red after turn on the power | 1: Check if the grounding wire is properly connected. Make sure the charging pile is grounded well..2: Check if the emergency stop switch is
open. If the emergency stop switch is pressed, Pls unscrew the emergency stop switch. |
3 |
Flashing red light | After the charging pile isthe LED status indicator flashes red before charging or during charging. | Please check whether the emergency stop switch is pressed, Please unscrew the emergency stop switch. |
4 |
The led light is not on |
After the charging pile is installed and debugged well, the LED status indicator does not light before charging or during charging. | 1: Please confirm whether the power supplies normal and ensure normal power supply;2: Confirm whether the front distribution box is supplying power normally, and the circuit breaker is in the closed status;3: Make sure the Reset Button is pulled down and the circuit breaker is closed. |